get in touch!
Filter by job role...
Top Management
Continuous Improvment Department
Logistics Department
Operation Department
Production Department
Maintenance Department
Financial Department
Quality Department
Project Manager
Safety Department
Environmental Department
HR Department
IT Department
Project Team Member
Filter by results...
Improve Decision Making
Increase Teamwork
Increase Produtivity
Improve Reliability
Improve Operability
Improve Maintainability
Improve Safety
Improve Inspectability
Improve Environmental Conditions
Reduce Inventory
Reduce Paper usage
Reduce Costs
Reduce Risk
Solve Problems
Reduce Variability
Reduce Waste
Reduce Downtime
Optimize use of resourses
Keep the deadlines
Ensure Compliance
Define and optimize workplace organization
Reduce Change over time
Filter by course...
Asset Management Best Practices Program
ISO 55000
Strategic Asset Management Plan
Risk Management
Asset lifecycle management
Asset information and knowledge management
Business Processes Mapping
Organization and Skills
Integrated Management Systems
ISO 9001
ISO 13485
ISO TS 16949
Operational Excellence Program
Key Performance indicators and Reports
Overall Equipment Effectiveness
Continuous Improvement
Creativity & Innovation
Lean and Six Sigma
Project Management
Autonomous Maintenance and Operator Driven Reliability
Root Cause Analysis and Problem Solving
FMEA
Defect Elimination Program
VSM - Value Stream Mapping
5S - Workplace Organization
Kanban
Change Over and SMED
Poka-Yoke e Mistake Proofing
Kaizen
Reliability Maintenance Practices Program
Reliability Management
Design for ROMSI
Hierarchical Asset Structure
Asset criticality analysis
Asset Condition Analysis
Best Practice Maintenance Strategy
RCM and FMECA
FRACAS
Zero based budget and Cost Control
Maintenance Planning, Scheduling and Execution
Spare Parts Management
Contracts Management
TPM - Total Productive Maintenance
Digital Value Chain Business Model with CANVAS
Digitalization RoadMap
SMART Asset Management
SMART Operational Excellence
SMART Reliability Maintenance
Data Driven Decision Making
Paperless Processes
Enterprise Asset Management System (EAMS)
How to select key parameters for machine learning
Paperless OAC

Autonomous Maintenance and Operator Driven Reliability Training Objectives 

With the Autonomous Maintenance and Operator Driven Reliability training, you will be able to: 

  • Understand the OAC and ODR Concepts 
  • Know how to develop an OAC and/or ODR strategy and plan 
  • Define the KPI´s to measure  
  • Follow-up implementation on a pilot 
  • Understand how to sustain the results 

Identifying the preventive maintenance activities that can be performed by the operators enabling them to take a more proactive role in failure diagnosis, quick trouble-shooting, initiating timely corrective actions for degrading equipment, and integrate them on CBM activities to reduce downtime and increase asset reliability. 

 

What is Autonomous Maintenance and Operator Driven Reliability? 

Autonomous Maintenance and Operator Driven Reliability are programs that involves operators in the maintenance reliability of their assets.  

Autonomous maintenance (AM) is performed by the operators and not by dedicated maintenance technicians. It is a crucial component of the Total Productive Maintenance (TPM). The core idea of autonomous maintenance is to provide the operators with more responsibility and allow them to carry out preventive maintenance tasks.  

Autonomous maintenance allows machine operators to carry out directly simple maintenance works (lubrication, cleaning, inspection, diagnosis) to prevent breakdowns and react faster if a certain failure has been detected.  

Total Productive Maintenance was developed by Japanese companies, with the ideas of preventive and predictive maintenance programs. Since TPM gives operators much more responsibilities, a dedicated training is required as well as some modifications on the machines to ease operations of cleaning and maintenance. This will significantly increase the operators’ skills level and helps them better understand how to maintain and even improve the equipment. Autonomous Maintenance is a far greater demand on engineering knowledge, maintenance skills, and work excellence than what is done in Operator Driven Reliability. 

Operator Driven Reliability (ODR) is an asset management program that involves operators in the maintenance reliability of their assets.  

In order for the floor operator to become an effective resource in improving the reliability of equipment he/she must be able to predict failures before they occur through the early identification of work and problem solving capable of, that is.  

To develop this capability there are two critical prerequisites, one the correct training, and two a reliability driven process for the failure analysis and early identification. This makes the operators highly valuable in the maintenance chain.  

 

Autonomous Maintenance and Operator Driven Reliability training course 

The participants will attend a theoretical training session in Autonomous Maintenance and Operator Driven Reliability and a workshop that will allow the participants to develop a plan for OAC and/or ODR implementation as per the target required on the organization. 

The Autonomous Maintenance and Operator Driven Reliability training workshop will be performed using specific templates and a benchmark example. 

Learn more about

Training and Coaching

learn more
Get all the latest news about g3p consulting. Subscribe now.